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Project CJ-7
  
Offroaders Guide
to Gearing up
for Offroad

From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.
  
 

  

Onboard Air
Converting a York
AC Compressor
to Pump Air


Trailering Safety and Trailer Hitch Information

 

Off-Road Truck Driving Techniques and Safety



Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights

 

Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

 

ARB Air Locker Install
Jeep Wide Track Axles Swap

 

 

Warn X8000i
Winch Installation

 


Jeep Commander Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Nissan XTerra Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Jeep Rubicon Articles and Reviews

Jeep Rubicon Unlimited Articles and Reviews 

Suspension Lift Installations and Reviews

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

Ramp Travel Index
RTI / Ramp Travel Index  What it is and how to calculate it, with and without the ramp.
 

 

 

 

Project Jeep CJ-7

A frame up Restoration &
Buildup of a Classic 1978 Jeep CJ-7

The budget Rebuild by Ralph Hassel
Contact me here:

 
This ongoing project started in October of 2000.  The idea behind this project is to build a well equipped CJ-7 from the frame up, paying attention to every system while being ever so mindful of the limited budget.  Being on a limited budget helps force one to think of creative ways to re-design things and be resourceful.  For my project most parts were acquired through some means of bartering or bargaining which included several trips to swap meets.  Keep in mind as you read this project that this Jeep never started out as a whole Jeep.  It wasn't a "frame off" restoration.  It started as parts from all over and from many vehicles, some not even Jeep parts.  The first part I bought was a Jeep tub, followed by a CJ-7 frame.  From there I just kept finding and buying the parts I wanted to use.  Many parts like the Centerforce II clutch and the T-18A rebuild kit as well as seats, Bestop softtop, 3 core radiator, engine parts for the tune up, drive shafts were purchased new but items like the AMC 360, T-18 Transmission, Dana 44 axles were all bought piece by piece as  came across lucky finds at bargain prices.

Eventually this Jeep hit the trails and plays hard.  The main part of this project took about 2 1/2 years in my spare time.  After I began, it soon became evident of the scope of the project I was undertaking.  However I'm not one to cut corners and I like to plan things out down to the details so attention is paid to everything as things progressed.  To this day its still a work in progress.  With the help of a digital camera, project details in most cases eventually followed behind work done especially the custom projects.  Updates to documenting the project are sometime a bit behind the actual project's progress.  This page is the main index of each area of work as it is documented.

REMEMBER: I'm not an expert!  I'm an average backyard mechanic.  These pages are not meant to replace the manufacturer's instructions or be taken as a how-to, rather these pages are just my account of the project for your amusement only (just like the rest of the website).  You might find a few tips in here and and maybe even a few blunders.  If you choose to engage in these activities or undertake any project, it is by your own free will and at your own volition. I assume no liability for how any particular individual chooses to use the information presented in the pages of this project.  With that out of the way ... Enjoy!

Ralph Hassel Offroaders.com 

 

 


 

 

So what's the project
status now?
 

On the trails!  The Jeep is for the most part, complete other than the upgrades to come. Inspected, road tested and now trail tested.  Performance on the trails was excellent. It's been a great trail vehicle thus far!

Latest trips Offroad
trail reports with the Project CJ-7,
click here.

HEI Ignition System (GM Style) Installed in the AMC 360 V8
Getting rid of gremlins and improving performance

Sounds System, Raised the Rear Seat
Storage below and a great place to mount 6x9 Speakers for Great Bass ... In a Jeep!

York AC Compressor Conversion.  What used to pump Freon, now pumps compressed air to the front and rear bumpers.  125 psi,  2 gallons of storage, air fittings at the bumpers, enough CFM to power air tools!.  Click Here for more  Details

 Stay Tuned!

Dana 44 Axle Swap - Out Rigging the Frame

Suspension System

Steering System

Custom CJ-7 Skid Plates and Protection

Manual Transmission - T-18A - Cast Iron w/ 6.32:1 1st Gear

Transfer Case - Dana 20

Body Work

The Frame

Engine - AMC 360 

Offroad Lights

CJ-7 Wiring Diagrams

 

Storage, Storage Storage

Custom Bumpers

Cool Modifications

Miscellaneous

tub-1.jpg (23287 bytes) The Tub

 

Credits - Credit where Credit is Due

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Latest trips Offroad
... trail reports with the Project CJ-7
click here.

HEI Ignition System (GM Style) Installed in the AMC 360 V8
Getting rid of gremlins and improving performance

Sounds System, Raised the Rear Seat
Storage below and a great place to mount 6x9 Speakers for Great Bass ... In a Jeep!

York AC Compressor Conversion.  What used to pump Freon, now pumps compressed air to the front and rear bumpers.  125 psi,  2 gallons of storage, air fittings at the bumpers, enough CFM to power air tools!.  Click Here for more  Details

 
Offroad Tire Info
Tire Terminology
Wheel Terminology
How to Pick the Right
Tires for your Truck
Tire Reviews & Information
Super Swamper Bogger
Super Swamper SSR
IROK TSL
Super Swamper LTB
Super Swamper TSL
Super Swamper Narrow
Thornbird TSl Radial
Thornbird TSl Bias
Thornbird TSL
BFGoodrich Krawler
BFGoodrich MT T/A KM
BFGoodrich AT TA KO
Maxxis Creepy Crawler
Maxxis Trepador
Nitto Mud Grappler
Goodyear Wrangler MT/R
Pro Comp Xterrain
TrXus Mud Terrain
TrXus STS All Terrain
Mickey Thompson Baja Claw
Competition Claw
Dunlop Mud Rover
Yokohama Geolandar


For all the Jeep
Fans out there!

 

JEEP AXLE SWAP
Jeep CJ Axle Swap using Scout II Dana 44 Axles

  

Building a Garage?
Need a Garage Plan?
 


Reader's Rigs and Seriously Stucks!

 

Jeep Trans Swap Info
T-18A Transmission Rebuild & Short Shaft Conversion
  


Black Diamond Suspension Lift install for CJ-7