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Project CJ-7
  
Offroaders Guide
to Gearing up
for Offroad

From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.
  
 

  

Onboard Air
Converting a York
AC Compressor
to Pump Air


Trailering Safety and Trailer Hitch Information

 

Off-Road Truck Driving Techniques and Safety



Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights

 

Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

 

ARB Air Locker Install
Jeep Wide Track Axles Swap

 

 

Warn X8000i
Winch Installation

 


Jeep Commander Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Nissan XTerra Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Jeep Rubicon Articles and Reviews

Jeep Rubicon Unlimited Articles and Reviews 

Suspension Lift Installations and Reviews

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

Ramp Travel Index
RTI / Ramp Travel Index  What it is and how to calculate it, with and without the ramp.
 

 

 

 

 
Project Jeep CJ-7
Daystar Swaybar Bushings Tip...

Back to Project Index

 

When swapping out your stock CJ swaybar bushings with the Daystar Swaybar Bushings, here's a Tip - Use the CJ bracket!  Here's why...

First off, upgrading your sway bar bushings from the old stock rubber bushings to newer polyurethane bushings is a good idea.  Generally, the old rubber is worn out and soft, offering little effective anti-sway on the road.  But if you own a CJ and you are about to or have already replaced the old bushings with the Daystar replacement, then you might want to read this tip.

When the project CJ-7 was built, the factory swaybar bushings were replaced before the Jeep ever hit the trails.  After a couple of years of offroading in my CJ-7 I was doing one of my post wheeling once over inspections to look for any issues that might have popped up during the last trip.  Looking at the Daystar swaybar bushing, I saw to my surprise, that the bushing brackets had warped and bent.  This past trip prior finding this, I had drove a little with the swaybar connected.  Nothing radical, just some cruising on the rough roads near a lot of cabins, road that average cars can navigate easily. 

I figured I could take a hammer to them and flatten them out again, but chances are they would just bend again.  I knew I had the original brackets still hanging in the garage (I never throw away anything, thus the clutter).  Closer inspection of the factory CJ-7 brackets, I realized that the CJ's brackets were thicker material.  Putting a micrometer to each bracket, I got .11 inch on the Daystar bracket and .16 inch on the stock CJ-7 bracket.  Additionally, the Daystar bracket had an oblong hole on both sides, where as the CJ had a smaller oblong hole on just one site and a single circle hole on the other.  Obviously the Daystar is oblong to accommodate a variety of dimensions but the holes had apparently made the bracket just that much more weaker.

 
CJ bracket - .161 inch


Daystar bracket - .118 inch

So, to get to the point and the tip I used the CJ-7 swaybar bracket along with the Daystar polyurethane bushing.  I'm much more confident that the CJ brackets can withstand a little pounding as where the daystar brackets just couldn't take it.  It's a good thing I kept the old parts.


Daystar swaybar bracket


Cj-7 swaybar bracket
with polyurethane bushing.

 

Project Jeep CJ-7 
Fabricating Shackles

Back to Project Index

 

Latest trips Offroad
... trail reports with the Project CJ-7
click here.

HEI Ignition System (GM Style) Installed in the AMC 360 V8
Getting rid of gremlins and improving performance

Sounds System, Raised the Rear Seat
Storage below and a great place to mount 6x9 Speakers for Great Bass ... In a Jeep!

York AC Compressor Conversion.  What used to pump Freon, now pumps compressed air to the front and rear bumpers.  125 psi,  2 gallons of storage, air fittings at the bumpers, enough CFM to power air tools!.  Click Here for more  Details

Offroad Tire Info
Tire Terminology
Wheel Terminology
How to Pick the Right
Tires for your Truck
Truck Tire Info
Tires - What Hits What Fits
  
All Terrain  Mud Terrain
Tire Reviews & Info
Mud Terrain Tire Reviews
All Terrain Tire Reviews
Super Swamper Bogger
Super Swamper SSR
Super Swamper SX
Super Swamper Vortrac
Interco IROK TSL
Super Swamper LTB
Super Swamper TSL
Super Swamper TSL Radial
Super Swamper Narrow
Interco SS-M16 Swamper
Thornbird TSl Radial
Thornbird TSl Bias
Thornbird TSL
Parnelli Jone Dirt Grip
BFGoodrich Krawler
BFGoodrich MT T/A KM
BFGoodrich MT T/A KM2
BFGoodrich AT TA KO
BFGoodrich Mud King XT
Bridgestone Dueler MT
Cooper Discoverer ST
Cooper Discoverer STT
Cooper Discoverer ST/C
Firestone Destination MT
General Grabber MT
General Grabber AT2
Green Diamond Icelander
Ground Hawg Mud Tire
Hankook Dynapro MT
Hankook Dynamic MT RT01
Hercules Terra Trac MT
Hercules Trail Digger MT
Kelly-Springfield Safari DTR
Kelly-Springfield Safari MSR
Kumho Road Venture MT
Kumho Road Venture KL71
Kumho Road Venture AT
Dick Cepek Mud Country
Dick Cepek F-C II
Dick Cepek Fun Country II
Dick Cepek Fun Country Nylon
Dick Cepek Fun Country Kevlar
Maxxis BigHorn Radial
Maxxis Creepy Crawler
Maxxis Trepador
Maxxis Buckshot Mudder
Maxxis MA-SW
Maxxis M-8080 Mudzilla
Maxxis MT-754 Buckshot
Maxxis MT-753 Bravo
Maxxis MA-751 Bravo
Maxxis MA-S2 Marauder II
Maxxis MA-S1 Marauder
Maxxis MT-762 BigHorn
Nitto Mud Grappler
Nitto Dune Grappler
Nokian Vatiiva MT
Pit Bull Rocker Extreme
Pit Bull Maddog
Pit Bull Growler
Goodyear Wrangler MT/R
Pro Comp Xterrain
Pro Comp All Terrain
Pro Comp Mud Terrain
Pro Comp Xtreme AT
Pro Comp Xtreme MT
Toyo Open Country MT
TrXus Mud Terrain
TrXus STS All Terrain
Mickey Thompson MTZ
Mickey Thompson MTX
Mickey Thompson Baja Claw
Mickey Thompson Baja Crusher
Competition Claw
Dunlop Mud Rover
Yokohama Geolandar
  
 
Mud Tire Reviews

Building a Garage?
Need a Garage Plan?
 


Reader's Rigs and Seriously Stucks!

 

Jeep Trans Swap Info
T-18A Transmission Rebuild & Short Shaft Conversion