Dana 44 Rear Axle

Jeep CJ-7 Dana 44 Rear Axle Swap

Project Jeep CJ-7
 
Scout II Dana 44 Axles Swapped onto a CJ-7 Frame     

The Scout II Dana 44 Rear Axle

Spring Pad angle recorded and spring pads removed.  Inspection of differential and rear drum brakes.

By clamping a piece of angle iron to the spring pad I was able to measure the angle off of a flat surface on the housing.  When re-welding the new, wider, and stronger spring pads to the housing I planned to tilt the pinion angle higher towards the output of the transfer case, however I still wanted the angle location of the old pads as a reference if only for comparison.

Spring Pads cut off.  Ready to be cleaned and painted.  Before power washing the axles, I took a wire wheel on the angle grinder to both axles.  This was a very messy job.  Dust from the surface rust and dirt was everywhere.  I used a respirator to breath easier.  It was worth it though.  When it came to power washing the axles, they cleaned up very well with most of the surfaces rust and dirt gone.  Also I soaked both axles in Simple Green after wire wheeling them to break down the oil and grease for a better surface to prime and paint.

Project CJ-7 Articles

Project CJ-7 U-Bolt Skid Plates
Project Jeep CJ-7

Armored Custom U-Bolt Plates

June 23, 2017 Offroaders Staff Editor 0

Project Jeep CJ-7   U-Bolt Skid PlatesFabricating Custom U-Bolt Plates with Skid ProtectionWith the job of a Dana 44 axle swap to the project CJ-7 came the need for new u-bolt plates.  Two things made stock […]

Jeep CJ-7 Tie Rod Flip
Project Jeep CJ-7

CJ Flipping Your Tie Rod & Drag Link

June 21, 2017 Ralph Hassel 0

Project CJ-7Flipping your Tie Rod and Drag link A Simple yet very effective method of protecting your tie rod from impact with rocks and things, is to raise the tie rod up.  Another side effect of […]

Project CJ-7 Cheap Radiator Protection
Project Jeep CJ-7

Cheap Radiator Protection

June 13, 2017 Offroaders Staff Editor 0

Project Jeep CJ-7 Radiator Protection   Using 6 bucks worth of material to protect a 300 dollar 3-core radiator and to cool the V8 Engine. When looking at the grill of my 78 CJ-7, the one thing […]

Project CJ-7 T-18A Transmission
Project Jeep CJ-7

T-18A Transmission

June 5, 2017 Offroaders Staff Editor 0

Project Jeep CJ-7   The T-18A TransmissionAfter doing some research I finally decided to look for a Borg-Warner T-18A manual transmission.  Manual because that is what I prefer.   The T-18A because of it’s 6.32:1 first gear […]

Project CJ-7 Skid Protection
Project Jeep CJ-7

Armored Skid Plate

May 26, 2017 Offroaders Staff Editor 0

Project CJ-7Armoring the Skid PlateConverting a Dana 300 Skidplate for a Dana 20An ounce of prevention is worth a few pounds of steel.  After hearing stories of mashed drive trains and flattened cross member skid […]

Project CJ-7 Swaybar
Project Jeep CJ-7

Daystar Swaybar Bracket Upgrade

May 17, 2017 Offroaders Staff Editor 0

Project Jeep CJ-7Daystar Swaybar Bushings Tip…When swapping out your stock CJ swaybar bushings with the Daystar Swaybar Bushings, here’s a Tip – Use the CJ bracket!  Here’s why…First off, upgrading your sway bar bushings from […]

Jeep CJ-7 Dana 44 Axle Swap
Project Jeep CJ-7

Dana 44 Front Axle

May 12, 2017 Offroaders Staff Editor 0

Project Jeep CJ-7  Scout II Dana 44 AxlesSwapped onto a CJ-7 FrameDisassembling the Scout II  Dana 44 Front AxleAfter acquiring the Dana 44 axles I also picked up a Dana 30 narrow track front axle […]

Jeep CJ-7 Dana 44 Rear Axle Swap
Project Jeep CJ-7

Dana 44 Rear Axle

May 12, 2017 Offroaders Staff Editor 0

Project Jeep CJ-7  Scout II Dana 44 Axles Swapped onto a CJ-7 Frame     The Scout II Dana 44 Rear AxleSpring Pad angle recorded and spring pads removed.  Inspection of differential and rear drum brakes.By […]

Jeep CJ-7 Axle Swap Custom Front Spring Hangers
Project Jeep CJ-7

Front Spring Hangers

Project Jeep CJ-7   Scout II Dana 44 Axles Swap onto a CJ-7 FrameNew Custom Fabricated HangersFront Springs – Front HangersThe front hangers were a little easier to design than the rear hangers.  Mainly because they […]

Jeep CJ-7 Axle Swap Custom Front Spring Hangers
Project Jeep CJ-7

Painting the Hangers

Project Jeep CJ-7   Scout II Dana 44 Axles Swap onto a CJ-7 FrameFabricated Leaf Spring HangersInstalling the Front Leaf Springs HangersBelow is the whole set of hangers.  Gussets have been welded in and all the holes […]

Project CJ-7 Swaybar
Project Jeep CJ-7

Swaybar Modification

April 21, 2017 Offroaders Staff Editor 0

Project Jeep CJ-7Swaybar ModsStock Jeep Swaybar & Scout Dana 44 Front Axle When using an uncut Scout Dana 44 front axle, a few issues for adapting the axle to the CJ frame came up.  One was […]

Jeep CJ-7 Detroit Locker Install
Project Jeep CJ-7

Detroit Locker Install

April 21, 2017 Offroaders Staff Editor 0

Powertrax No-Slip Traction SystemInstallation … or so we thought… make that …Detroit Locker InstallationOccasionally you set out to do a project and things don’t always go as you planned.  This was one of those such […]

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