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Project CJ-7
  
Offroaders Guide
to Gearing up
for Offroad

From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.
  
 

  

Onboard Air
Converting a York
AC Compressor
to Pump Air


Trailering Safety and Trailer Hitch Information

 

Off-Road Truck Driving Techniques and Safety



Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights

 

Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

 

ARB Air Locker Install
Jeep Wide Track Axles Swap

 

 

Warn X8000i
Winch Installation

 


Jeep Commander Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Nissan XTerra Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Jeep Rubicon Articles and Reviews

Jeep Rubicon Unlimited Articles and Reviews 

Suspension Lift Installations and Reviews

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

Ramp Travel Index
RTI / Ramp Travel Index  What it is and how to calculate it, with and without the ramp.
 

 

 

 

 

Project Jeep CJ-7
   
The T-18A Transmission

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Dcp_1368.jpg (11323 bytes)

After doing some research I finally decided to look for a Borg-Warner T-18A manual transmission.  Manual because that is what I prefer.   The T-18A because of it's 6.32:1 first gear and it's heavy duty, cast iron construction.  Also T-18 is probably the most common transmission to swap into a Jeep because it is heavy duty, relatively inexpensive, and it can be swapped in easier than almost any other transmission and several companies make adapters for use with the T-18 and T-18A. The earlier T-18 has the same heavy duty strength but with a higher 1st, 2nd, 3rd and reverse gears but the later T-18A had a better set of gears so that's what I was looking for.  The T-18A version was used from 1977-1979 in CJs but are rare finds and if I had found one I'm sure it would have broke the budget if the seller knew what they had.  T-18A are common in other 4x4's including J-20 pickups and Ford trucks and both can be converted to CJ-7 use.  Both T-18 and T-18A versions have a PTO port on the drivers side. Identification of a T-18A can be found with the casting number on the drivers side of the T-18 which is T-18 or 13-01. The T-18 has a 1 1/8" 10 spline input shaft and a 1 3/8" 6 spline output.   

Transmission 1st 2nd 3rd 4th 5th Rev
T-18 4.02 2.41 1.41 1.00 4.73
T-18A 6.32 3.09 1.69 1.00 7.44

Through a contact of Bob's I bought a T-18A mated to a Dana 20 Transfer case that came out of a J-20 pickup and was in good shape.  Because of the length of the J-20 pickup Jeep used a 5 inch adapter between the bell housing and the transmission giving it a long input shaft.  Mike from Jeepfan.com had done the same swap and he gave me the info I needed to find a short input shaft kit through Hick's 4X4 in California which is currently on order.  Also on order is a T-18 rebuild kit to replace the gaskets and bearings.

One of the first things I did was clean off the build up of road grime.   I borrowed a friends high pressure power washer and through a combination of carb cleaner and Castrol Super Clean I blasted off the thick stuff.  As soon as it dried later that day I then primered the whole thing and painted it gloss black the next day to prevent it from rusting without the protective layers of oily dirt.  I did this before the rebuild because I  figured it would be easier to work on it without all the dirt on it and the painted surfaces would clean up easier than trying to remove the gear oil after a rebuild.  Also blasting the transmission and transfer case probably forced water into the old seals and the breather and I'd rather do that before a rebuild rather than after.

Dcp_1340.jpg (6486 bytes)

Dcp_1342.jpg (9335 bytes)

Dcp_1345.jpg (9270 bytes)

Dcp_1368.jpg (11323 bytes)

Soon after I removed the adapter and bell housing, exposing the long input shaft which will soon be replaced with a shorter input shaft.  Also the transfer case didn't shift correctly due to either the stick shift of the transfer case or something inside the shifters base.  Mike had a couple of extra Dana 20's lying around so he graciously donated one with an identical shifter for parts.  Thanks Mike.   Notice the dust that covers the T-18A and Dana 20. That's because of the tub work going on in the garage.

The Donor Dana 20.

Dcp_1369.jpg (8914 bytes)

T-18A rebuild and a Short Shaft replacement

    

Project CJ-7 ~ The Transmission

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Latest trips Offroad
... trail reports with the Project CJ-7
click here.

HEI Ignition System (GM Style) Installed in the AMC 360 V8
Getting rid of gremlins and improving performance

Sounds System, Raised the Rear Seat
Storage below and a great place to mount 6x9 Speakers for Great Bass ... In a Jeep!

York AC Compressor Conversion.  What used to pump Freon, now pumps compressed air to the front and rear bumpers.  125 psi,  2 gallons of storage, air fittings at the bumpers, enough CFM to power air tools!.  Click Here for more  Details

Offroad Tire Info
Tire Terminology
Wheel Terminology
How to Pick the Right
Tires for your Truck
Truck Tire Info
Tires - What Hits What Fits
  
All Terrain  Mud Terrain
Tire Reviews & Info
Mud Terrain Tire Reviews
All Terrain Tire Reviews
Super Swamper Bogger
Super Swamper SSR
Super Swamper SX
Super Swamper Vortrac
Interco IROK TSL
Super Swamper LTB
Super Swamper TSL
Super Swamper TSL Radial
Super Swamper Narrow
Interco SS-M16 Swamper
Thornbird TSl Radial
Thornbird TSl Bias
Thornbird TSL
Parnelli Jone Dirt Grip
BFGoodrich Krawler
BFGoodrich MT T/A KM
BFGoodrich MT T/A KM2
BFGoodrich AT TA KO
BFGoodrich Mud King XT
Bridgestone Dueler MT
Cooper Discoverer ST
Cooper Discoverer STT
Cooper Discoverer ST/C
Firestone Destination MT
General Grabber MT
General Grabber AT2
Green Diamond Icelander
Ground Hawg Mud Tire
Hankook Dynapro MT
Hankook Dynamic MT RT01
Hercules Terra Trac MT
Hercules Trail Digger MT
Kelly-Springfield Safari DTR
Kelly-Springfield Safari MSR
Kumho Road Venture MT
Kumho Road Venture KL71
Kumho Road Venture AT
Dick Cepek Mud Country
Dick Cepek F-C II
Dick Cepek Fun Country II
Dick Cepek Fun Country Nylon
Dick Cepek Fun Country Kevlar
Maxxis BigHorn Radial
Maxxis Creepy Crawler
Maxxis Trepador
Maxxis Buckshot Mudder
Maxxis MA-SW
Maxxis M-8080 Mudzilla
Maxxis MT-754 Buckshot
Maxxis MT-753 Bravo
Maxxis MA-751 Bravo
Maxxis MA-S2 Marauder II
Maxxis MA-S1 Marauder
Maxxis MT-762 BigHorn
Nitto Mud Grappler
Nitto Dune Grappler
Nokian Vatiiva MT
Pit Bull Rocker Extreme
Pit Bull Maddog
Pit Bull Growler
Goodyear Wrangler MT/R
Pro Comp Xterrain
Pro Comp All Terrain
Pro Comp Mud Terrain
Pro Comp Xtreme AT
Pro Comp Xtreme MT
Toyo Open Country MT
TrXus Mud Terrain
TrXus STS All Terrain
Mickey Thompson MTZ
Mickey Thompson MTX
Mickey Thompson Baja Claw
Mickey Thompson Baja Crusher
Competition Claw
Dunlop Mud Rover
Yokohama Geolandar
  
 
Mud Tire Reviews

Building a Garage?
Need a Garage Plan?
 


Reader's Rigs and Seriously Stucks!

 

Jeep Trans Swap Info
T-18A Transmission Rebuild & Short Shaft Conversion