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Offroad Reports


Rausch Creek
Off-Road Park


Wheeling in the
Valley of the Ferns

1.jpg (70086 bytes)
Tellico North Carolina


Paragon Adventure Park
◦ Rock Krawl ◦

Thousands more photos here..»

 

Jeep Project CJ-7

An ongoing Budgeted Rebuild/Build up of a Rock
Crawling Machine.

Jeep Central
From Jeep History to Tech Specs and Projects.  This section is all about Jeeps.
Jeep Technical Info
Engines
Transmissions
Transfercases
Axles
Engine Swaps

Installing 23,000 Volt Offroad Lights

What are HID Lights?

Onboard Air
Converting a York
AC Compressor
to Pump Air

Warn 9500i Winch Installation
 

HEI Ignition
Installation & Review

Lockers, Limited Slips &
other Differentials Explained

 


Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

Jeep Trans Swap
T-18A Transmission Rebuild & Short Shaft Conversion
  


Black Diamond Suspension Lift install for CJ-7

Ramp Travel Index
RTI / Ramp Travel Index What it is and how to calculate it, with and without the ramp.

Offroaders Guide to Gearing up for Offroad
From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.

 
 

 

 

 

Warn X8000i

Winch Installation

Brought to you by Jeepfan.com

After 4 years of modifications to my CJ I have reached the readiness for a winch.  After additions like lockers, tires, transmissions, etc. I realize that my Jeep can take me further than ever before.  A winch is an item that truly compliments a Jeep in both appearance and function.  It offers a sense of security and confidence when off-roading.

I pondered for a long time about which winch I would buy.  I have always been partial to Warn winches, perhaps because of their long history and good products.  I also liked the "look" of the warn on the front of Jeeps.  

Not too long ago I bought a Durango 4X4 bumper for my CJ, this bumper includes a protective bar that helps prevent damage to the winch.

I picked up the winch and mounting plate from OK Auto, I was surprised on the small size of the winch box (a).  All I had to do was pick up the box to tell there was something very heavy inside.  After unboxing and inspecting everything (b) I was ready to get started.  I started out with the mounting plate (c)  The installation is quite simple, there is two L shaped brackets with large bolts that attach to the sides of the frame (d).  The bolts fit in existing holes so there is no drilling required.  Next, spacers were installed on top of the L brackets below the mounting plate.  I did a test fit of the mounting plate and discovered that the plate's holes needed to be elongated because my Jeeps frame is slightly wider (e).  After achieving a proper fit the fairlead is then installed to the mounting plate followed by the winch.  Now the winch, fairlead, and mounting plate can be installed onto the L brackets and bolted into place (f & g). 

winch_box.JPG (45531 bytes)
(a)
Winch.jpg (36086 bytes)
(b)
winch_plate.JPG (42348 bytes)
(c)
side_mounts.JPG (31344 bytes)
(d)
Mount.jpg (35790 bytes)
(e)
Mounted.jpg (44879 bytes)
(f)
mounted_side.JPG (36260 bytes)
(g)
winch_done.JPG (43093 bytes)
(h)
batt_term.JPG (47307 bytes)
(i)
winch_test.jpg (56405 bytes)
(l)
winch_test2.jpg (59130 bytes)
(m)

Now that the winch is securely mounted to the front of the Jeep (h) it was now time to move onto wiring.  My CJ is equipped with an Optima battery (i), this made things easier and neater because an Optima battery has top and side terminals.  Optima recommends that only the top terminals be used for high load equipment like a winch.  This meant that I was going to move the general Jeep power leads to the side terminals and the winch leads would go on top.  I picked up some new battery cables and re-routed the lines.  I then routed the winch cables up to the battery and attached them.  I added a quick disconnect to the positive side winch lead power lead so I can disconnect the winch when not in use.

I hooked up the controller to the winch and gave it a test, all seemed OK.  I wanted to re-spool the cable so I drove the Jeep into my backyard and unwound the cable.  After reeling it all in I attached my Rock Equipment tow strap to a tree in my back yard and tested the winch with a load. (m)

All in all, this was one of the easier installations I have ever done, no welding, fabricating, cutting, etc. As of this writing I have been offroad twice since the install.  Both times I was in situations where I was sure I was going to need to use the winch.  I was anxiously awaiting to use it but both times I luckily made it through without.  I guess I am getting good experience hooking up the controller.

 I'm sure the winch will come in handy some day.

Over thirty years of experience made Warn the leaders of the industry. The XD8000i winch with 4 roller fairlead and 100' cable has a 8,000 Lbs rating. Featuring Series Wound Power and the unique Direct Drive Cone Break. Spring- loaded control switches ensure safe operation and four Solenoids provide emergency back up. 3-Stage Planetary Gears with a 216.1 Ratio deliver smooth line pull. Sliding Ring Gear clutch for free spooling. 12 ft. remote control included. Weather-shielded solenoids. Color-coded cables and connectors. Limited Lifetime Warranty.

 

Offroad Tire Info
P-Metric Tire Sizes Conversion to Inches
Tire Terminology
Wheel Terminology
How to Pick the Right
Tires for your Truck
Truck Tire Info
Tires - What Hits What Fits
  
All Terrain  Mud Terrain
Tire Reviews & Info
Mud Terrain MT Tire Reviews
All Terrain AT Tire Reviews
Super Swamper Bogger
Super Swamper SSR
Super Swamper SX
Super Swamper Vortrac
Interco IROK TSL
Super Swamper LTB
Super Swamper TSL
Super Swamper TSL Radial
Super Swamper Narrow
Interco SS-M16 Swamper
Thornbird TSl Radial
Thornbird TSl Bias
Thornbird TSL
Parnelli Jone Dirt Grip
BFGoodrich Krawler
BFGoodrich MT T/A KM
BFGoodrich MT T/A KM2
BFGoodrich AT TA KO
BFGoodrich Mud King XT
Bridgestone Dueler MT
Cooper Discoverer ST
Cooper Discoverer STT
Cooper Discoverer ST/C
Federal Couragia MT
Firestone Destination AT
Firestone Destination MT
General Grabber MT
General Grabber AT2
Green Diamond Icelander
Ground Hawg Mud Tire
Hankook Dynapro MT
Hankook Dynamic MT RT01
Hercules Terra Trac MT
Hercules Trail Digger MT
Kelly-Springfield Safari DTR
Kelly-Springfield Safari MSR
Kumho Road Venture MT
Kumho Road Venture KL71
Kumho Road Venture AT
Dick Cepek Mud Country
Dick Cepek F-C II
Dick Cepek Fun Country II
Dick Cepek Fun Country Nylon
Dick Cepek Fun Country Kevlar
Mastercraft Courser MT
Mastercraft Courser HTR
Mastercraft Courser HTR Plus
Maxxis BigHorn Radial
Maxxis Creepy Crawler
Maxxis Trepador
Maxxis Buckshot Mudder
Maxxis MA-SW
Maxxis M-8080 Mudzilla
Maxxis MT-754 Buckshot
Maxxis MT-753 Bravo
Maxxis MA-751 Bravo
Maxxis MA-S2 Marauder II
Maxxis MA-S1 Marauder
Maxxis MT-762 BigHorn
Nitto Mud Grappler
Nitto Terra Grappler
Nitto Dura Grappler
Nitto Dune Grappler
Nokian Vatiiva MT
Pit Bull Rocker Extreme
Pit Bull Maddog
Pit Bull Growler
Goodyear Wrangler MT/R
Pro Comp Xterrain
Pro Comp All Terrain
Pro Comp Mud Terrain
Pro Comp Xtreme AT
Pro Comp Xtreme MT
Toyo Open Country AT
Toyo Open Country MT
TrXus Mud Terrain
TrXus STS All Terrain
Michelin LTX A/T²
Michelin LTX AT2 Press
Michelin LTX AT2
Mickey Thompson MTZ
Mickey Thompson MTX
Mickey Thompson Baja Claw Radial
Mickey Thompson Baja Claw Bias
Mickey Thompson Baja Crusher
Mickey Thompson Baja ATZ Radial SLT
Competition Claw
Dunlop Mud Rover
Federal Couragia M/T
Nitto Dura Grappler
Yokohama Geolandar
  
Dick Cepek's 2008 F-250 Super Duty Project Vehicle – Project CRUSHER
 
Mud Tire Reviews

Project_Kahn2.jpg (43446 bytes)
Project Kahn
2006 Range Rover
TD6 Vogue

Face-Lift

 



Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights


ARB Air Locker Install
Jeep Wide Track Axles Swap

  

Do it Yourself
Detriot EZ Locker Install  in a 92 Toyota 8" rear


For all the Jeep
Fans out there!

 

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

  

JEEP CJ
AXLE SWAP

Jeep CJ Axle Swap using
Scout II Dana 44 Axles

 

Building a Garage?
Need a Garage Plan?
Need a House Plan?
 


Knoebels Amusement Park

 

 
Ramp Travel Index
RTI / Ramp Travel Index  What it is and how to calculate it, with and without the ramp.

 


Reader's Rigs and Seriously Stucks!

 

Jeep Trans Swap Info
T-18A Transmission Rebuild & Short Shaft Conversion
  


Black Diamond Suspension Lift

install for CJ-7