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Project CJ-7
  
Offroaders Guide
to Gearing up
for Offroad

From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.
  
 

  

Onboard Air
Converting a York
AC Compressor
to Pump Air


Trailering Safety and Trailer Hitch Information

 

Off-Road Truck Driving Techniques and Safety



Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights

 

Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

 

ARB Air Locker Install
Jeep Wide Track Axles Swap

 

 

Warn X8000i
Winch Installation

 


Jeep Commander Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Nissan XTerra Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Jeep Rubicon Articles and Reviews

Jeep Rubicon Unlimited Articles and Reviews 

Suspension Lift Installations and Reviews

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

Ramp Travel Index
RTI / Ramp Travel Index  What it is and how to calculate it, with and without the ramp.
 

 

 

 

 
Project Jeep CJ-7
  
Scout II Dana 44 Axles
Swapped onto a CJ-7 Frame

Back  to  Project  Index

   

 

Disassembling the Scout II  Dana 44 Front Axle

After acquiring the Dana 44 axles I also picked up a Dana 30 narrow track front axle that was in great shape.  The goal here was to disassemble the front Dana 44, clean it up, paint it, then reassemble the 44 using the Dana 30 outer knuckles and retain some of the stock Jeep parts.  This was possible due to the fact the the 44's and the 30's inner knuckles are the same dimensions and the axle spline count is the same.  Reasons for swapping to the CJ knuckles were, better turning radius than the Scout knuckles and the availability of the parts. My Scout outer knuckles needed rebuilding and I would have had to replace most of the Scouts outer knuckle parts due to wear and tear and rust. Also the fact that the Dana 30 outers were a bolt on without modifications to the knuckles made it easy to do.  The Scout outer knuckles are, in fact, bigger and stronger but I kept the parts in case I ever decide to swap it back (after rebuilding them).

 

Scout Dana 44 Front axle

 

The Scout II Dana 44 front axle had some very stubborn ball joints.  After soaking them in penetrating oil for a few days and using heat to try to press them out I ended up cutting them with the angle grinder.  They were being replaced anyway.

The stripped down front Dana 44 axle.

 

Donor CJ narrow track Dana 30 outer knuckles used on the Dana 44.  The axles are the same spline count which makes it a simple bolt on.  I decided to go this route because I liked the idea of reusing as much CJ parts as I could while using the Dana 44 housing.  I still kept the Scout II outer knuckles because of their strength but if I ever decide to reuse them they will have to be overhauled. 

 

Rear Dana 44 spring pads were removed because they would not only need to be relocated due to the width of the CJ springs but the pads themselves are for 1 7/8 inch wide springs.  The BDS springs are a beefy 2 1/2 inch wide so I ordered new spring pads.  The pads won't be welded on until the drive train is in place and I can line up the pinion angle.  For now they will be cleaned up and painted.

Project CJ-7 ~ Dana 44 Axles

Rear Axle -> 

Back to Project Index

 

Latest trips Offroad
... trail reports with the Project CJ-7
click here.

HEI Ignition System (GM Style) Installed in the AMC 360 V8
Getting rid of gremlins and improving performance

Sounds System, Raised the Rear Seat
Storage below and a great place to mount 6x9 Speakers for Great Bass ... In a Jeep!

York AC Compressor Conversion.  What used to pump Freon, now pumps compressed air to the front and rear bumpers.  125 psi,  2 gallons of storage, air fittings at the bumpers, enough CFM to power air tools!.  Click Here for more  Details

 
Offroad Tire Info
Tire Terminology
Wheel Terminology
How to Pick the Right
Tires for your Truck
Tire Reviews & Information
Super Swamper Bogger
Super Swamper SSR
IROK TSL
Super Swamper LTB
Super Swamper TSL
Super Swamper Narrow
Thornbird TSl Radial
Thornbird TSl Bias
Thornbird TSL
BFGoodrich Krawler
BFGoodrich MT T/A KM
BFGoodrich AT TA KO
Maxxis Creepy Crawler
Maxxis Trepador
Nitto Mud Grappler
Goodyear Wrangler MT/R
Pro Comp Xterrain
TrXus Mud Terrain
TrXus STS All Terrain
Mickey Thompson Baja Claw
Competition Claw
Dunlop Mud Rover
Yokohama Geolandar


For all the Jeep
Fans out there!

 

JEEP AXLE SWAP
Jeep CJ Axle Swap using Scout II Dana 44 Axles

  

Building a Garage?
Need a Garage Plan?
 


Reader's Rigs and Seriously Stucks!

 

Jeep Trans Swap Info
T-18A Transmission Rebuild & Short Shaft Conversion
  


Black Diamond Suspension Lift install for CJ-7