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Project CJ-7
  
Offroaders Guide
to Gearing up
for Offroad

From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.
  
 

  

Onboard Air
Converting a York
AC Compressor
to Pump Air


Trailering Safety and Trailer Hitch Information

 

Off-Road Truck Driving Techniques and Safety



Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights

 

Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

 

ARB Air Locker Install
Jeep Wide Track Axles Swap

 

 

Warn X8000i
Winch Installation

 


Jeep Commander Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Nissan XTerra Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Jeep Rubicon Articles and Reviews

Jeep Rubicon Unlimited Articles and Reviews 

Suspension Lift Installations and Reviews

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

Ramp Travel Index
RTI / Ramp Travel Index  What it is and how to calculate it, with and without the ramp.
 

 

 

 

 

Project Jeep CJ-7
  
T-18 Clutch Fork Modifications

Back to Project Index

 

 

In swapping the T-18A onto this Jeep project, a good tip was passed onto me from Mike of www.Jeepfan.com.  This tip has to do with the stock clutch fork being used in the stock bell housing of the Jeep.  When a T-18 is swapped onto the Jeep, the lower drivers side bolt that holds the bell housing to the transmission is replaced by a stud that is pressed through the bell housing.  This stud is also located directly behind the fork as pictured to the right and indicated by the white arrow.  It may not be apparent while assembling the bell housing  and transmission but when the clutch fork is fully engaged (compressed) there would be contact between this new stud in the bell housing and the clutch fork itself.  The result is a twisting of the fork and the throwout bearing which results in a binding of the throwout bearing and gradual wear of the input shaft and throwout bearing.

While I don't know for sure because this is a swapped and not a stock T-18, it's possible that the stock setup used a different clutch fork that may have resembled the stock fork that this T-18A had as pictured below.  However these forks were not interchangeable and a  stock Jeep fork was to be used.

The solution to this problem is to get out the grinder and take out some of the side of the fork where the contact occurs.  What I did was install the fork and mark exactly where the contact is being made then grind out the material, creating a notch around the stud. 

Stock Jeep fork pictured under the stock fork used 
with the T-18A for another vehicle. Click for close-up.

 

 

Grinding out the side of the fork.

Notch around the stud.

 

Re-install Fork.

Test for contact using full range of motion.  Mark where additional contact is being made and remove more material if needed.

What I ended up with was a notch as pictured to the right.  This notch gave sufficient clearance between the clutch fork and the stud that had been pressed into the bell housing. The fork was then installed and the assembly of the clutch proceeded.  This modification may be necessary in some cases when a T-18 is swapped into the Jeep.  If contact between this stud and the fork occurs, damage to the clutch parts and the T-18's input shaft may occur.

Additional information on this can be found
 www.Jeepfan.com.

Project Jeep CJ-7
   
T-18 Clutch Fork Modifications

Back to Project Index

Latest trips Offroad
... trail reports with the Project CJ-7
click here.

HEI Ignition System (GM Style) Installed in the AMC 360 V8
Getting rid of gremlins and improving performance

Sounds System, Raised the Rear Seat
Storage below and a great place to mount 6x9 Speakers for Great Bass ... In a Jeep!

York AC Compressor Conversion.  What used to pump Freon, now pumps compressed air to the front and rear bumpers.  125 psi,  2 gallons of storage, air fittings at the bumpers, enough CFM to power air tools!.  Click Here for more  Details

Offroad Tire Info
Tire Terminology
Wheel Terminology
How to Pick the Right
Tires for your Truck
Truck Tire Info
Tires - What Hits What Fits
  
All Terrain  Mud Terrain
Tire Reviews & Info
Mud Terrain Tire Reviews
All Terrain Tire Reviews
Super Swamper Bogger
Super Swamper SSR
Super Swamper SX
Super Swamper Vortrac
Interco IROK TSL
Super Swamper LTB
Super Swamper TSL
Super Swamper TSL Radial
Super Swamper Narrow
Interco SS-M16 Swamper
Thornbird TSl Radial
Thornbird TSl Bias
Thornbird TSL
Parnelli Jone Dirt Grip
BFGoodrich Krawler
BFGoodrich MT T/A KM
BFGoodrich MT T/A KM2
BFGoodrich AT TA KO
BFGoodrich Mud King XT
Bridgestone Dueler MT
Cooper Discoverer ST
Cooper Discoverer STT
Cooper Discoverer ST/C
Firestone Destination MT
General Grabber MT
General Grabber AT2
Green Diamond Icelander
Ground Hawg Mud Tire
Hankook Dynapro MT
Hankook Dynamic MT RT01
Hercules Terra Trac MT
Hercules Trail Digger MT
Kelly-Springfield Safari DTR
Kelly-Springfield Safari MSR
Kumho Road Venture MT
Kumho Road Venture KL71
Kumho Road Venture AT
Dick Cepek Mud Country
Dick Cepek F-C II
Dick Cepek Fun Country II
Dick Cepek Fun Country Nylon
Dick Cepek Fun Country Kevlar
Maxxis BigHorn Radial
Maxxis Creepy Crawler
Maxxis Trepador
Maxxis Buckshot Mudder
Maxxis MA-SW
Maxxis M-8080 Mudzilla
Maxxis MT-754 Buckshot
Maxxis MT-753 Bravo
Maxxis MA-751 Bravo
Maxxis MA-S2 Marauder II
Maxxis MA-S1 Marauder
Maxxis MT-762 BigHorn
Nitto Mud Grappler
Nitto Dune Grappler
Nokian Vatiiva MT
Pit Bull Rocker Extreme
Pit Bull Maddog
Pit Bull Growler
Goodyear Wrangler MT/R
Pro Comp Xterrain
Pro Comp All Terrain
Pro Comp Mud Terrain
Pro Comp Xtreme AT
Pro Comp Xtreme MT
Toyo Open Country MT
TrXus Mud Terrain
TrXus STS All Terrain
Mickey Thompson MTZ
Mickey Thompson MTX
Mickey Thompson Baja Claw
Mickey Thompson Baja Crusher
Competition Claw
Dunlop Mud Rover
Yokohama Geolandar
  
 
Mud Tire Reviews

Building a Garage?
Need a Garage Plan?
 


Reader's Rigs and Seriously Stucks!

 

Jeep Trans Swap Info
T-18A Transmission Rebuild & Short Shaft Conversion