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Project CJ-7
  
Offroaders Guide
to Gearing up
for Offroad

From Basic Equipment to Well Equipped.  An extensive list guide to help you prepare your vehicle for the offroad.
  
 

  

Onboard Air
Converting a York
AC Compressor
to Pump Air


Trailering Safety and Trailer Hitch Information

 

Off-Road Truck Driving Techniques and Safety



Off-Road Lights
by LightForce Product Review / Installation.
from Off-Road Lights

 

Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

 

ARB Air Locker Install
Jeep Wide Track Axles Swap

 

 

Warn X8000i
Winch Installation

 


Jeep Commander Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Nissan XTerra Articles and Reviews

Jeep Grand Cherokee Articles & Reviews

Jeep Rubicon Articles and Reviews

Jeep Rubicon Unlimited Articles and Reviews 

Suspension Lift Installations and Reviews

From the
Department of Cheap   Tricks and Useful Tips

  
Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

Ramp Travel Index
RTI / Ramp Travel Index  What it is and how to calculate it, with and without the ramp.
 

 

 

 

 

Project Jeep CJ-7
  
The Jeep Frame Restoration

Back to Project Index

 

frame5.jpg (4059 bytes)

frame-arrival.jpg (12435 bytes)Another lucky find.  Most CJ-7 frames that I had seen were usually pretty rough.  If they weren't bent from an accident there were usually trouble spots on the frame that almost always required welding in new steel.  This frame was one of the better that I've seen.  The usual trouble spots were surprisingly intact.  Most of the frame still had much of the factory paint and all the rust was surface rust, nothing eating it from the inside out and nothing rust through.  The only exceptions that require some fixes are three of the body mounts on the frame side rails and the two rear body mounts.  A few of the threaded holes will require re-tapping if the remaining bolt shafts can't be successfully extracted.  But for $80 I consider this frame to be a great find.  Another of Bob's deals from his backyard of Jeep parts.  I decided is was a good idea to strip, fix, seal and paint the frame prior to installation f the Dana 44 axles so I arranged to pick up the frame on a Saturday afternoon.  The frame arrived home in the back of my Toyota Pickup.  I went overboard with the tie downs but I figured if it looked unsafe from the driver seat of a police car I wanted it to be unquestionably safe upon an inspection.  I could have rolled the truck and that frame wouldn't have budged.  (12/09/2000)

frame1.jpg (15073 bytes)

With the temperatures hovering around the 20's and 30's in mid December and unpredictable rain/ice and snow I had to make room for the frame in the tight garage so the work of restoring it could begin.  The idea is to get the frame prepped and painted so work can begin with outfitted it with Dana 44 axles, hopefully by the break of springtime.  In the meantime while the frame is being assembled into a rolling chassis with the Dana 44's work will continue on the body and the T-18A transmission.

Most of the other work is on hold as the frame takes priority at this point.

   
frame7.jpg (4433 bytes)   frame6.jpg (3792 bytes)

Left and right - This is where I usually found serious rust damage in the CJ frames.   Right where the C-channel meets the frame rails rust would be quite advanced and sometime had eaten into the area where the the leaf spring shackles would attach to the frame.
  

frame2.jpg (3561 bytes) frame3.jpg (3332 bytes)

To the left and right are pics of the body mounts that require new steel or at least a patch plate of steel.  The mounts in the rear will either be replaced by a newly fabricated rear C-channel to increase strength or patched.
  

frame4.jpg (4056 bytes)   frame5.jpg (4059 bytes)

12/14/2000 update - The frame is being stripped of rust and loose paint.  Plans are to weld in new pieces of steel where it is needed.  The photo to the left is of the few stubborn bolts that are soaking in liquid wrench.  The photo to the right is one of body mounts that was fine.  It's interesting how some are perfectly fine while others had rusted away.

Page 2 of The Frame

Project CJ-7 ~ The Frame

Back to Project Index

 

Latest trips Offroad
... trail reports with the Project CJ-7
click here.

HEI Ignition System (GM Style) Installed in the AMC 360 V8
Getting rid of gremlins and improving performance

Sounds System, Raised the Rear Seat
Storage below and a great place to mount 6x9 Speakers for Great Bass ... In a Jeep!

York AC Compressor Conversion.  What used to pump Freon, now pumps compressed air to the front and rear bumpers.  125 psi,  2 gallons of storage, air fittings at the bumpers, enough CFM to power air tools!.  Click Here for more  Details

 
Offroad Tire Info
Tire Terminology
Wheel Terminology
How to Pick the Right
Tires for your Truck
Tire Reviews & Information
Super Swamper Bogger
Super Swamper SSR
IROK TSL
Super Swamper LTB
Super Swamper TSL
Super Swamper Narrow
Thornbird TSl Radial
Thornbird TSl Bias
Thornbird TSL
BFGoodrich Krawler
BFGoodrich MT T/A KM
BFGoodrich AT TA KO
Maxxis Creepy Crawler
Maxxis Trepador
Nitto Mud Grappler
Goodyear Wrangler MT/R
Pro Comp Xterrain
TrXus Mud Terrain
TrXus STS All Terrain
Mickey Thompson Baja Claw
Competition Claw
Dunlop Mud Rover
Yokohama Geolandar


For all the Jeep
Fans out there!

 

JEEP AXLE SWAP
Jeep CJ Axle Swap using Scout II Dana 44 Axles

  

Building a Garage?
Need a Garage Plan?
 


Reader's Rigs and Seriously Stucks!

 

Jeep Trans Swap Info
T-18A Transmission Rebuild & Short Shaft Conversion
  


Black Diamond Suspension Lift install for CJ-7