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Jeep Project CJ-7

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From Jeep History to Tech Specs and Projects.  This section is all about Jeeps.
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Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

Teraflex Tera Low 20 for the Dana 20 Installation

Tera Low 20
for the Dana 20

 

Warn X8000i
Winch Installation

 

From the
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Ultra-Cool Hand Throttle for Free!

Jeep V8 Swap Tips

The Exploding Clutch

Radiator Protection using 6 bucks worth of material

Cracked Under Pressure - Fixing a smashed fingernail

A Cheap, effective alternative to undercoating

Home-built Saginaw Gearbox Brace for the cost of lunch!

Ammo Box Storage - Mounting Them for Quick Disconnect

Home-built Serious Skid-Plate protection for the Oil Pan for under 20 bucks!

 

 

 

 

Main >> Transfercase >> Factory >> Dana 300
  

The Dana 300 is a heavy duty gear driven transfer case that takes a 23 spline input shaft. The case is cast iron with a number C300-15 and the tail housing is aluminum. The output for the front driveshaft on the Dana 300 is on the passenger side and the rear output is centered. Low range is 2.62:1 and high is 1.00:1.

The bolt pattern is the same as many New Process transfer cases, but the drop is on the opposite side. Most New Process transfer cases used on Jeeps have the round bolt pattern and 23 spline input so it is compatible to some extent. The difference is all the New Process transfer cases are drivers drop and the Dana 300 is passenger drop. Some drilling and or tapping may be necessary may be necessary in the transfer case or the adapter to "clock" the transfer case. One bolt hole in the pattern is offset to allow the transfer cases to only be bolted on one way. The other option is to not use the bolt that clocks the transfer case.

One way people modify the Dana 300 is by adding oil paddles to the main shaft. The oil paddles prevent oil starvation of the rear bearing when flat towing. Another possible modification to the Dana 300 is converting it to u-bolt yokes rather than strap yokes.

Usage

The Dana 300 was used only in CJs from 1980 until 1986. The first year the Dana 300 was available there was a slight difference from transfer cases used in '81-'86 CJs. The 1980 Dana 300 features a shorter tail housing which allows a slightly longer rear driveshaft.

 

Photos

Dana 300 transfer case.

Dana 300 transfer case.

Dana 300 transfer case.


 


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Dick Cepek's 2008 F-250 Super Duty Project Vehicle – Project CRUSHER
 
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JEEP CJ
AXLE SWAP

Jeep CJ Axle Swap using
Scout II Dana 44 Axles

 

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