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Project CJ-7

Diagrams T-18 Transmission T-19 Transmission NP203 Transfer case NP205 Transfer case

Jeep Project CJ-7

An ongoing Budgeted Rebuild/Build up of a Rock Crawling Machine.

Jeep Central
From Jeep History to Tech Specs and Projects.  This section is all about Jeeps.
Jeep Technical Info
▫ Engines
▫ Transmissions
▫ Transfercases
▫ Axles
▫ Engine Swaps

Installing 23,000 Volt Offroad Lights

What are
HID Lights?

Onboard Air
Converting a York
AC Compressor
to Pump Air

Warn 9500i Winch Installation
 

HEI Ignition
Installation & Review

Lockers, Limited Slips &
other Differentials Explained

Jeep Dana 300 TeraLow - 4:1 Gearset for the Dana 300 Transfer Case

Jeep Trans Swap
T-18A Transmission Rebuild & Short Shaft Conversion
 

NP205 New Process Transfer Case Diagram The NP205 transfer case is a heavy duty gear driven transfer case in a cast iron case.  The NP205 gear driven transfer case is considered by many to be the king of bulletproof. It was supplied in many GM, Ford, International and Dodge full-size trucks.   Index Number Part Description 1 Yoke Nut 2 Steel Washer 3 Rubber Washer 4 Rear Output Shaft Yoke 5 Output Shaft Oil Seal 6 Rear Oil Seal Retainer 7 Rear Retainer Gasket 8 Rear Bearing Snap Ring 9 Rear Output Shaft Bearing 10 Speedo Gear 11 Rear Bearing Retainer 12 Rear Retainer Gasket 13 Rear Output Shaft Bearing 14 Low Gear Retaining Ring 15 Thrust Washer 16 Thrust Washer 17 Low Gear Roller 18 Roller Spacer 20 Low Gear 21 Low Gear Thrust Washer 22 Low Gear Pin 23 Rear Output Shaft 24 Sliding Clutch 25 Output Shaft Roller 26 Thrust Pilot Washer 27 Pilot Roller Lock Ring 28 Input Shaft With Gear 29 Shift Rail Poppet Screw 30 Ball Poppet Spring 31 Spring Poppet Ball 32 4WD Indicator Switch 33 Poppet Screw Gasket 34 Front Input Shaft Bearing 35 Input Shaft Bearing Snap Ring 36 Input Shaft Snap Ring 37 Oil Seal Adapter 39 Transfer Case Adapter Gasket 40 Transfer Case Adapter 41 Transfer Case Adapter Sleeve 42 Sleeve Retaining Ring 43 Adapter to Transfer Case Gasket 44 Trans To Transfer Case Adapter 45 Idle Gear Shaft Washer 46 Idler Shaft Lock Nut 47 PTO Cover 48 PTO Cover Gasket 49 Clip 50 Magnet 51 Partial Case 52 Idler Shaft End Cover 53 Idler Shaft Cover Gasket 54 Idler Gear Shaft 55 Rear Wheel Shift Fork 56 Shift Rail Interlock Pin 57 Front Wheel Shift Fork 58 Fork To Rail Pin 59 Front Shift Rail 60 Rear Wheel Shift Rail 61 Shift Rail Oil Seal 62 Shift Rail Link 63 Idler Gear Bearing Cone 64 Idler Gear Bearing Cup 65 Idler Gear Bearing Spacer 68 Idler Gear 69 Idler Gear Spacer Shim 70 Front Output Shaft 71 Front Output Sliding Clutch 72 Front Wheel High Gear 73 Front Output Thrust Washer 74 Front Output Shaft Bearing 75 Front Output Bearing Snap Ring 76 Rear Bearing Front Output Shaft 77 Front Output Shaft Bearing Retainer 78 Rear Bearing Retainer, Front Output Gasket 79 Low Gear, Front Output Retainer Ring 80 Front Output Thrust Washer 81 Low Front Output Gear 82 Low Gear Roller 83 Front Output Roller Spacer 85 Front Retainer Gasket 86 Front Bearing Retainer 87 Front Retainer Seal 88 Yoke Flange 89 Rubber Washer 90 Yoke Nut   NP205 Resources: NP205 Technical Information NP205 Transfer case Data Sheet NP203 + NP205 Transfercases Np203+np205 transfer cases by Gordon Pritchard and bc4x4.com.  Converting Your NP205 from a single stick to a twin stick Twin stick conversion for the NP205 is simple and can be done at your home if you manage to get your t-case out of your truck without getting crushed by it.    Building a Bulletproof NP205 Transfer Case Tips and tricks for the toughest transfer case available, the bulletproof NP205.   How to Fix Up the NP203 Transfer Case Pertersons 4Wheel & Off-Road details how to rebuild the full-time four-wheel-drive NP203 transfer case. Transfer Cases Doubler NP203 / NP205 Adaptor The NorthWest FabWorks Adaptor kit allows you to mate the reduction box portion of a NP203 transfer case to the stout NP205.   NP205 LoMax 3:1 Gears! NP203 Transfer Case Data Sheet NP203 based "Doubler” systems Example of a "Doubler" system: NP203 reduction unit mated to an NP205 New Process 203 Transfer Case Tech