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jeepfan.com home BDS 3.5" Wrangler Lift Kit Conversion Page 4

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by JeepFan

I picked up the Rancho RS9000 shocks and a set of bump stops from OK Auto.  I then proceeded to install them into the Jeep.  The fronts (a) are very easy and the rear ones are almost the same, I also reconnected the swaybar disconnects (b).   

On a sidenote, before I began this project I intended on flipping the steering tie rods to gain clearance and eliminate the need for a drop pitman arm.  This is accomplished by reaming the top of the steering knuckle to match the contour of the tie rod end and installing a metal cone into the bottom of the knuckle to match the straight end if the tie rod.  First the tie rods were removed (c) then I measured them to determine how far the reamer should be driven into the knuckle.  The reamer I used was a Snap-On hand reamer I borrowed from Jason at OK Auto (Thanks Jason!).  It took a while to ream the holes but I took my time to get the depth right.  I then installed the cone (e), I needed to file a couple of them to get the right fit.

ps_frt_shock.jpg (33703 bytes)
(a)
swaybar_shock.jpg (37276 bytes)
(b)
ps_tierods.jpg (31378 bytes)
(c)
reamer.jpg (36582 bytes)
(d)
warn_cone.jpg (11421 bytes)
(e)
ps_flipped.jpg (38309 bytes)
(f)
ds_flipped.jpg (43152 bytes)
(g)
front_flip_wide_emb.jpg (52962 bytes)
(h)

The tie rods were then reinstalled in an upside down position (f & g).  There is about a 3" gain in clearance with this done (h).  This should keep the nasties from bending tie rods so easily.

With all this stuff being completed I took the Jeep back to my test stump, I noticed that the front shocks seemed a bit short.  The shocks I had only left about an inch (i) of inward travel on the stump and I think the axle might compress more so I looked for a shock that better fit the requirements.  The Rancho RS9000 shocks come in many different lengths so it was easy to find what I needed.  The new front shocks I got allowed 2" (j) of extra inward travel with my Jeep on the stump, a true test will be on an articulation ramp.  I also played around with bump stops (k), an important part of a suspension system that is often overlooked is the bump stops.  These devices keep the suspension from over compression, which can damage the components of the system like the shocks, springs, body parts, etc.  Rancho also offers many varieties and lengths of bumps, I measured my Jeep and got the ones that will stop the axle just before the shock bottoms out (l) 

shock_travel_sm.jpg (37328 bytes)
(i)
shock_travel2_sm.jpg (64526 bytes)
(j)
ds_shock_bump.jpg (54760 bytes)
(k)
bump_travel.jpg (50722 bytes)
(l)

On to page 5, Almost finished.

 

 

 

 

 

 

 

 

 

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